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What materials are suitable for processing with Shadick AQ360L slow wire?Shadick AQ360L slow wire is suitable for processing the following types of materials:1. Metal materials-Steel: including various carbon steels, alloy steels, mold steels, stainless steels, etc. Whether it is ordinary carbon steel with low hardness, or mold steel and stainless steel with high hardness, Shadick AQ360L slow wire can achieve high-precision machining by adjusting the machining parameters. For example, in the manufacturing of precision molds, commonly used mold steels such as Cr12MoV can ensure the accuracy and surface quality of the mold after being processed with Shadick AQ360L slow wire.-Non ferrous metals such as copper, aluminum, and their alloys. These materials have good conductivity and thermal conductivity, and are widely used in fields such as electronics and electrical engineering. When processing non-ferrous metals with Shadick AQ360L slow wire, high-precision cutting can be achieved, which can be used to manufacture electrodes for electronic components, components for precision instruments, etc.-Difficult to process materials such as hard alloys, titanium alloys, etc. Hard alloy has high hardness and good wear resistance, and is commonly used in the manufacture of cutting tools, molds, etc., but it is difficult to process. The Shadick AQ360L slow wire can effectively process hard alloys by using special processes such as high discharge energy and slow electrode wire movement speed. Titanium alloy has the characteristics of high strength, low density, good corrosion resistance, and biocompatibility, and has important applications in aerospace, medical equipment, and other fields. Shadick AQ360L slow wire can also process titanium alloy materials by optimizing parameters, meeting the strict requirements for part accuracy and surface quality in related fields.2. Non metallic materials-Ceramic materials have the characteristics of high hardness, high strength, high temperature resistance, and good insulation performance, and are widely used in fields such as electronics, aerospace, and machinery. Although the processing of ceramic materials is difficult, Shadick AQ360L slow walking wire, with its advanced technology, can cut and process ceramic materials for manufacturing ceramic substrates, ceramic molds, etc. by selecting processing parameters reasonably and using special electrode wires and other measures.-Engineering plastics: Some engineering plastics with special properties, such as polyimide, polytetrafluoroethylene, etc., have characteristics such as high temperature resistance, wear resistance, and self-lubricating, and have certain applications in aerospace, electronics, automotive and other fields. Shadick AQ360L slow wire can process these engineering plastics to meet the high-precision molding requirements of plastic parts in different fields.
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Introduction of Shadick AQ360L Slow Walking WireShadick AQ360L is a slow wire cutting machine produced by Shadick Corporation in Japan. The following will provide a detailed introduction from the dimensions of its specifications, performance characteristics, and application fields:1. Specification parameters-* * Travel * *: The X-axis travel is 360mm, the Y-axis travel is 250mm, the Z-axis travel varies depending on different versions, generally around 250-280mm, and the U-axis and V-axis travel is usually 120mm.-Workbench size: The workbench size is generally 360 × 250mm.-Weight and external dimensions: The total weight of the machine is approximately 3500kg, and the external dimensions are roughly 1800 × 2100 × 1950mm.-Electrode wire diameter: Typically, electrode wires with diameters ranging from 0.15 to 0.3mm can be used.2. Performance characteristics-* * High precision machining * *: The X, Y, and Z3 axes are equipped with high-speed tracking servo of linear motors, which can maintain a suitable discharge gap and greatly improve the discharge frequency. The machining accuracy can reach within ± 0.003mm, and can achieve high-precision machining of fine and micro shapes without the need for grinding.-High grade precision machining: Equipped with SVC circuit, it achieves a high-grade precision machining surface with uniform discharge marks and neat surface roughness, which helps to shorten engineering time, improve quality, and maintain stability.-* * Easy to operate * *: The LC1 power supply used is equipped with ProCon, which does not require NC programs. The combination of ProCon and LN Assist ensures that both beginners and skilled operators can perform appropriate machining, reducing operational difficulty and improving production efficiency.-Space saving design: Compared with previous models, it reduces the footprint by 20% and saves more factory space resources.3. Application Fields-Mold manufacturing: It can be used to manufacture various precision molds, such as injection molds, stamping molds, extrusion molds, etc., which can ensure high precision and surface quality of the molds, improve the service life and production efficiency of the molds.-Precision Parts Processing: Suitable for processing various precision mechanical parts, such as aerospace components, automotive components, electronic components, etc., to meet the high requirements for dimensional accuracy and surface quality of parts.-Special Material Processing: It can cut and process some difficult to machine materials, such as hard alloys, quenched steel, stainless steel, etc., providing powerful processing methods for the application of special materials.4. Second hand market situation-* * Price * *: The price of a second-hand Shadick AQ360L varies depending on factors such as the equipment's service life, maintenance, and configuration, and generally ranges from tens of thousands to hundreds of thousands of yuan.-Market demand: Due to its excellent performance and reliability, the demand for the Shadick AQ360L in the second-hand market is relatively stable, and it is favored by some small and medium-sized enterprises and processing shops. These enterprises have a certain demand for precision machining, but are limited by capital costs. The second-hand Shadick AQ360L has become a good choice.
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What is the typical price of a used Yoga FTC450 CNC lathe?The price of used Youjia FTC450 CNC lathe is affected by a variety of factors, such as the color of the machine tool, the age of use, configuration, precision status and market supply and demand, etc., the price varies greatly. Below is some recent used Youjia FTC450 CNC lathe price information:1. April 3, 2025, listings.com shows a used Youjia FTC-450 CNC slant body lathe with 18.5 main motor power for $6,600 per unit.2. March 13, 2025, WeChat information shows a 2017 Youjia FTC450 2-axis THk heavy-duty wire gauge lathe, max rotary 670, max cutting diameter 450, max machining length 651, spindle through-hole 75, 12-station servo turret, spindle motor 18.5kw, deadweight 6t, Fanuc mf system, with chain-type row cutter, price not clearly labeled.3. October 21, 2022, eight resources network shows Shanghai Xin Gong Mechanical and Electrical Co., Ltd. sold two second-hand Youjia FTC-450 CNC lathe, configured with 8-station turret, rotary diameter of 670mm, machining length of 720mm, 22kw servo main motor, 10-inch hollow hydraulic chuck, heavy-duty wire rail, Fanuc oi - TD system, alpha motors, installation of less, price is 19,000$/unit.4. December 31, 2020, yellowpage88.com shows used Hangzhou Youjia FTC450, rotary diameter 670, machining length 720, 10-inch hollow hydraulic chuck, heavy-duty line rail, Fanuc system Alpha motor, mounted less used, accuracy within a sliver of a casually made, marked at 330,000 yuan, sold by Kunshan Xinliangjie Machinery Equipment Co.Generally speaking, the more common used Youjia FTC450 CNC lathe price may range from a few thousand dollars to tens of thousands of dollars. If the machine is shorter, newer in color, better configured and has maintained good accuracy, the price may be relatively high, near or over $30,000, while if the machine has been in use for a longer period of time, has some wear and tear and has a more basic configuration, the price may be under $10,000 dollars.
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How to test the accuracy of the spindle of a used Youjia FTC450 CNC lathe?Detection of used Youjia FTC450 CNC lathe spindle accuracy, you need to use professional tools for radial runout, axial runout and other indicators to measure, but also through the machining of test pieces to carry out a comprehensive assessment. Specific methods are as follows:1. PreparationBefore testing the machine tool spindle and related components need to be cleaned up to ensure that no debris, oil and other factors affecting the accuracy of the test. At the same time, prepare the tools required for testing, such as percent gauge, micrometer, magnetic table base, inspection rod, etc..2. Radial runout detection- **Installation of the percentile table**: Fix the magnetic table base on the machine bed or other stable parts, make the head of the percentile table perpendicular to the spindle's cylindrical surface, and the head and the spindle surface in good contact with the spindle, gently rotate the spindle, so that the pointer of the percentile table can rotate freely.- **Measurement of radial runout**: manually rotate the spindle, so that the spindle slowly rotate a week, observe the swing range of the gauge pointer, the maximum reading of the gauge pointer and the minimum reading difference is the radial runout value of the spindle. In order to ensure the accuracy of the measurement, the spindle can be in different positions (such as near the end of the chuck, the middle part, near the end of the tailstock) for multiple measurements, and record the results of each measurement.3. Axial runout detection- **Installation of the meter**: Install the meter on the magnetic meter base so that the meter head is perpendicular to the end face of the spindle and the meter head is in good contact with the end face of the spindle.- **Measurement of axial runout**: Apply a certain amount of force along the axial direction of the spindle by hand, so that the spindle produces axial displacement, and then observe the swing of the gauge pointer, the difference between the maximum and minimum readings of the gauge pointer that is, the axial runout value of the spindle. Similarly, can be measured several times and take the average value, in order to reduce the measurement error.4. Spindle taper hole radial runout detection- **Installation of inspection rod**: Insert the inspection rod with high precision into the spindle taper hole to ensure that the inspection rod and the spindle taper hole are closely matched.- **Installation of the percentage table**: Fix the percentage table on the magnetic table base, so that the head of the percentage table is perpendicular to the surface of the outer circle of the test rod, and the head of the test rod and the surface of the test rod in good contact.- ** Measurement of taper hole radial runout **: manually rotate the spindle, so that the test rod with the spindle with the rotation, observe the swing range of the meter pointer, the meter pointer of the largest reading and the smallest reading of the difference between the spindle taper hole that is the radial runout value. In order to fully understand the accuracy of the spindle taper hole, can be measured at different lengths of the inspection rod.5. Comprehensive accuracy testing- **Machining specimen**: Comprehensive assessment of spindle accuracy by machining some specific specimens. For example, machining an external surface, and then measure the roundness of the external circle, cylindricity and other indicators; or machining an end face, testing the flatness of the end face.- **Testing the accuracy of the test piece**: Use measuring tools (such as calipers, micrometers, coordinate measuring machines, etc.) to measure the accuracy of the processed test piece, and compare the measurement results with the accuracy standards of the machine tool, so as to judge the accuracy performance of the spindle in actual processing. If the accuracy deviation of the test piece is large, it means that the accuracy of the spindle may have problems.
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How can I tell if the spindle of a used Yoga FTC450 CNC lathe has been repaired?To determine whether the spindle of a used Youjia FTC450 CNC lathe has been repaired, you can start from the following aspects:1. **Check maintenance records and files** - **Machine tool files**: ask the seller if there is a maintenance record file for the machine tool. Formal use of the unit or maintenance organization will make detailed records of the content of each repair, time, replacement of parts and so on. If the file clearly records the spindle maintenance information, then you can directly determine that the spindle has been repaired. - **Equipment resume**: Some companies will create a resume for the equipment, recording important events of the equipment, such as installation and commissioning, overhaul, remodeling, etc.. Check whether there is any relevant records about spindle maintenance in the resume.2. **Inspection of spindle appearance** - **Seals and Bonds**: Look carefully at the spindle seals, such as oil seals, seals, etc. to see if there are any signs that they have been replaced. Newly replaced seals usually have a newer appearance with no obvious signs of wear and aging. The bond with surrounding components may have some traces left over from the installation, such as sealant residue. - **Surface paint and marking**: Check whether the paint on the spindle surface has traces of partial repair, whether the color is consistent with the whole, and whether there is any phenomenon such as flowing paint and peeling. In addition, check whether there are any signs of re-pasting or replacement of logos, nameplates, etc. on the spindle, as they may need to be replaced after maintenance. - **Screws and connecting parts**: Check whether the screws on the spindle show signs of having been unscrewed, whether the slots in the head of the screws are worn or deformed, and whether the surrounding paint is scratched. Connection parts such as couplings, pulleys, etc. are connected to the spindle tightly, with no signs of loosening or reinstallation.3. **Inspection of spindle performance** - **Vibration and noise**: Start the spindle, let it run at different speeds, and judge whether there is abnormal vibration and noise by feeling and hearing. Repaired spindles with improper installation and debugging or faulty component quality may produce greater than normal vibration and noise during operation. A vibration tester can be used to accurately measure the vibration amplitude of the spindle and compare it with standard values. - **Temperature changes**: After running for a period of time, use a temperature tester to measure the temperature of the spindle. If the heat dissipation system is not installed properly after spindle repair or the bearings and other components are poorly lubricated, the spindle temperature may be too high. Under normal circumstances, the spindle temperature should fluctuate within a certain range during stable operation. - **Precision testing**: Use professional testing tools, such as a percent gauge, micrometer, etc., to test the radial runout and axial runout precision of the spindle. If the spindle has been repaired, its accuracy may be affected, and there may be a large deviation compared with the factory accuracy index of the machine tool. At the same time, you can also indirectly detect the accuracy of the spindle by machining test pieces to observe whether the quality of the machined surface and dimensional accuracy meet the requirements.4. **Ask the relevant personnel** - **ORIGINAL OPERATOR**: If possible, contact the person who has operated the machine and ask them about the use of the spindle and whether they have had any maintenance experience. They may have noticed some problems with the spindle in their daily operations and changes after repairs. - **Maintenance personnel**: Check with the technicians responsible for the maintenance of the machine, they will be able to tell exactly whether the spindle has been repaired and what exactly was repaired and why. If you do not know the specific maintenance personnel, you can consult the local Youjia CNC lathe after-sales service center or professional maintenance institutions to see if they have the machine tool spindle maintenance records or related information.
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What to look for when buying a used Youjia FTC450 CNC lathe?When buying a used Youjia FTC450 CNC lathe, you need to consider the overall condition of the machine tool, its performance, relevant information and accessories, etc. The following are the details:1. **Overall condition of the machine tool** - **Useful life and appearance**: Check the year of manufacture and use of the machine tool, in general, the use of a short life of the machine tool is relatively less wear and tear. At the same time, observe the appearance of the machine tool has no obvious bumps, scratches, paint and rust, etc., which may reflect the use of the machine environment and maintenance conditions. - ** guideway wear **: guideway is the key component affecting the accuracy of the machine tool. Can be observed through the guide rail surface with or without wear marks, strains, scratches, etc. to determine the degree of wear. You can also use special measuring tools, such as a level meter, micrometer, etc., to detect the straightness and flatness of the guideway. - **Screw precision check**: the precision of the screw directly affects the positioning accuracy of the machine tool and machining accuracy. Check the silk rod for wear, bending, ball breakage, etc.. You can manually operate the various axes of the machine tool to feel whether the operation of the silk rod is smooth, smooth, with or without jamming or abnormal resistance. - ** spindle condition **: spindle is the core component of the machine tool. First check the spindle running sound is normal, there is no abnormal vibration or noise. Then rotate the spindle by hand, feel whether its rotation is flexible, there is no stagnation phenomenon. You can also use professional instruments to test the radial runout and axial runout of the spindle to assess the accuracy of the spindle.2. **Machine tool performance** - **Trial run test**: Conduct a trial run of the machine tool to observe whether the movement of each coordinate axis is smooth and accurate, and whether the rapid traverse and feed speed meet the requirements. Check whether the functions of starting, stopping and speed change of the spindle are normal, and whether the tool change action of the turret is accurate and smooth. - **Precision test**: The machining precision of the machine can be checked by machining some simple specimens, such as cylindrical, plane and thread. Measure the dimensional accuracy, shape accuracy and surface roughness of the test piece, and compare it with the accuracy index of the machine tool to determine whether the machine tool can meet the processing requirements. - **Electrical system check**: Check whether the electrical components in the electrical control cabinet are complete and intact, and whether there are signs of aging, damage or burning. Check whether the electrical connection lines are neat and firm, with no loose, broken or short-circuit phenomenon. Test the electrical functions of the machine, such as lighting, cooling, lubrication and other systems to see if they are working properly. - **Hydraulic and lubrication system**: Check whether the oil level of the hydraulic system tank is normal, whether the oil quality is good, there is no leakage phenomenon. Start the hydraulic pump, observe whether the system pressure is stable, whether the action of each hydraulic component is sensitive and reliable. At the same time, check whether the lubrication system can supply oil normally, whether the lubrication of each lubrication point is good.3. **Related information and annexes** - **Technical information**: The seller is required to provide the original instruction manuals, electrical schematic diagrams, hydraulic schematic diagrams, operation manuals and other technical information of the machine tools. These data are very important for understanding the performance, parameters, operation methods and maintenance of the machine tool. - **Accessories and tools**: Check whether the machine tool is equipped with complete accessories, such as chuck, tailstock, tool holder, tool setting instrument. Check the number, type and wear of tools and evaluate whether the tools can meet your machining needs. - **Maintenance records**: Understand the maintenance history of the machine tool, including information such as previous failures, maintenance time, maintenance content and major parts replaced. Through the maintenance records can be a general understanding of the reliability of the machine tool and potential problems.4. **Other matters** - **Price evaluation**: Before buying, evaluate the price of used Youjia FTC450 CNC lathe. You can refer to the market price of the same type and age of the machine tool, combined with the actual condition of the machine tool, to determine a reasonable purchase price, to avoid too high or too low price transactions. - **Transaction methods and contracts**: Choose the appropriate transaction methods, such as cash, bank transfer, etc., and sign a detailed purchase contract. The contract should specify the model of the machine tool, specifications, quantity, price, delivery time, quality assurance provisions and after-sales service to protect the rights and interests of both parties. - **After-sales service**: Find out whether the seller provides after-sales service, such as installation and commissioning of machine tools, training, warranty and so on. If the seller does not provide after-sales service, consider whether you have the ability to carry out maintenance and repair of machine tools, or whether you can find a reliable third-party maintenance services.
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Introduction of Youjia FTC450 CNC latheYoujia FTC450 CNC lathe is a slant-bed CNC lathe with excellent performance, which will be introduced from the dimensions of its specifications, structural design and performance characteristics:1. Specification Parameters - **Machining range**: The maximum cutting diameter is 450mm, the maximum cutting length is 651mm and 1151mm, the bed rotary diameter is 670mm, and the bar through-hole diameter is 75mm. - **Spindle parameters**: spindle bore diameter 88mm, spindle bearing diameter 130mm, spindle speed up to 3500rpm, spindle motor power 18.5/22kw. - **Coordinate axis parameters**: X-axis travel is generally 225+25mm, Z-axis travel 700mm, X, Z-axis rapid displacement speed up to 30m/min. - **Turret system**: It is usually equipped with 8-station or 12-station hydraulic turret, which can be selected according to the customer's processing needs, improving the efficiency and flexibility of processing. - **Exterior dimensions and weight**: The exterior dimensions of the machine are 3350x1770x2220mm, and the weight of the machine is about 6000kg.2.Structural Design - **Bed structure**: It adopts 45-degree overall inclined bed structure, which is conducive to chip removal, and at the same time improves the stability and rigidity of the machine tool and facilitates the maintenance of precision during machining, which is suitable for the machining of ferrous and non-ferrous metals. - **Guideway and screw**: X and Z axes adopt Japan THK ultra-rigid linear slideway and Japan Shangyin's ball screw, which have the advantages of fast moving speed, high sensitivity, good abrasion resistance, long service life, and transmission without gap, which can ensure that the machine tool has a smooth and precise motion accuracy and positional accuracy. - **Spindle components**: the spindle adopts precision compound row roller bearings and high-speed precision angled ball bearings, with heat sink spindle head design and spindle oil cooler, effectively reduce the spindle temperature, ensure the accuracy of the spindle to avoid the spindle overheating alarm, so that the cutting can achieve the highest stability and prolong the life of the bearings.3.Performance Characteristics - **High machining accuracy**: the positioning accuracy of the machine is 0.01-0.015MM, and the repeated positioning accuracy of the linear motion is 0.006MM, which can meet the processing requirements of high-precision parts. - **High machining efficiency**: The spindle speed can reach up to 3500rpm, and the X/Z-axis rapid traverse speed is 30m/min, which greatly improves the machining efficiency and shortens the machining time. - **Strong system stability**: The matched controller is a FANUC system with highly reliable hardware, high-efficiency machining, high-speed machining, strong communication function and very low failure rate.4.Application areas: for ferrous and non-ferrous metals, disk and short shaft parts processing, in the new energy automobile industry, can be used for processing motor shell (die-casting aluminum alloy) and other parts.
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How do I determine if the price of a used Yoga NBP-1000A vertical machining center is reasonable?To determine whether the price of a used Youjia NBP - 1000A vertical machining center is reasonable, you can consider the following aspects:1. Basic information about the equipment - **Used life**: Generally speaking, the shorter the used life, the relatively less wear and tear on the equipment, and the price will be relatively higher. Usually use 1 - 2 years of equipment, the price may be in the new equipment price of about 70% - 85%; use 3 - 5 years of equipment, the price may be in the new equipment price of about 40% - 60%. - **Working hours**: the actual working hours of the equipment is also an important factor affecting the price. If a piece of equipment, although the use of a longer life, but the actual working hours are shorter, its price may be higher than the same age but longer working hours of the equipment. - **Color appearance **: the appearance of good color, no obvious bumps and damage to the equipment, usually indicates that the equipment in the use of the process has been well maintained, the price will be correspondingly high.- **Performance and configuration ** - **Precision retention **: through professional testing tools to detect the positioning accuracy of the equipment, repeat positioning accuracy, etc., the accuracy of the equipment to maintain a good price will be higher. Such as positioning accuracy within ± 0.05mm, repeat positioning accuracy within ± 0.03mm of the equipment, the price will be 20% - 50% higher than the precision deviation of the equipment. - ** spindle performance **: check the spindle speed, power, torque and other parameters, as well as spindle wear. If the spindle speed can be stabilized up to 10,000 rpm, the power of 7.5 - 11kw and less wear and tear of the spindle, will make the equipment price more advantageous. - ** CNC system **: advanced and well-functioning CNC system can enhance the processing capacity and efficiency of the equipment. Such as equipment equipped with Fanuc 31i system, due to its stability and functionality of better scalability, the price will be 10% - 30% higher than the equipment equipped with ordinary systems. - ** tool magazine capacity and tool change speed **: tool magazine capacity, tool change speed equipment can improve processing efficiency. For example, the price of a machine with a tool magazine of 24 knives and a tool change speed of 3 - 5 seconds or less will increase compared to a machine with a small magazine capacity and a slow tool change speed.2.Market Quotations - **Recent transaction prices**: to understand the recent market similar to the second-hand Youjia NBP - 1000A vertical machining centers transaction prices, you can use the used machine tool trading platform, machine tool dealers, industry forums and other channels to obtain relevant information. If the transaction price of similar equipment on the market is generally within a certain range, then the price of the equipment to be evaluated should also be in the vicinity of the range. - **Supply and Demand**: When the market demand for the type of equipment is large, and the supply is relatively small, the price will be high; conversely, the price will be low.3. After-sales service - **Warranty**: If the seller can provide a certain period of warranty service, or the equipment is still in the original manufacturer's warranty (transferable warranty rights), then the price of the equipment will be relatively high. - **Technical support**: the seller or manufacturer can provide timely and effective technical support, for the buyer is very important protection, which will also affect the price of the equipment to a certain extent.Combining the above factors, a comprehensive assessment of the used Youjia NBP - 1000A Vertical Machining Center, in order to more accurately determine whether its price is reasonable. For example, a used Youjia NBP - 1000A Vertical Machining Center that has been used for 3 years, with 5,000 working hours, good accuracy, equipped with FANUC 31i system, good appearance and normal function of the tool magazine may be priced at around 150,000 - 250,000 RMB, and the exact price should be determined according to the actual market situation and the detailed condition of the equipment.
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How do I check the accuracy retention of a used Yoga NBP-1000A vertical machining center?Checking the accuracy retention of a used Youjia NBP - 1000A vertical machining center involves checking the geometric accuracy, positioning accuracy, and repetitive positioning accuracy, as described below:1. Geometric accuracy check- **Flatness of the table surface**: Use a level to place on the table surface, measure in different directions and positions, record the reading of the level, and evaluate the flatness error of the table surface. Generally, the flatness of the working table surface is required to be no more than ±0.05mm over the whole length.- ** the perpendicularity and parallelism of the axes **: the use of a ruler and a percentage table, the ruler is installed in the machine tool on one axis, the percentage table is fixed to the other axis of the moving parts, moving parts for the entire movement, measuring the perpendicularity error between the two axes. Parallelism is measured in a similar way and is assessed by measuring the parallelism between the coordinate axes and the table surface or other reference surface. For example, the parallelism error between the X-axis and the table surface should be within ±0.05mm/300mm.2. Positioning accuracy check- **Laser interferometer measurement**: Use the laser interferometer to measure each coordinate axis. The reflector of the laser interferometer is installed on the moving parts of the machine tool, such as the table or spindle head, and the host of the laser interferometer is fixed in the reference position of the machine tool. Through the control system to drive the moving parts in each coordinate axis for different distances, the laser interferometer will measure the error between the actual moving distance and the commanded distance, so as to get the positioning accuracy data. Generally, the positioning accuracy of X, Y and Z axes is required to be within ±0.05mm.- **Ballbar Measurement**: The ballbar can measure the roundness accuracy of the machine tool, indirectly reflecting the positioning accuracy. Fix one end of the ballbar on the machine table, the other end is connected to the spindle head, drive the spindle head to move along the circumferential path through the control system, the ballbar will measure the radius change of the movement trajectory, so as to assess the roundness error and positioning accuracy of the machine tool.3. Repeat positioning accuracy check- **Percentage meter measurement**: install a percentage meter on the table or spindle head, then let the moving parts of the machine tool repeat positioning in the same position several times and record the changes in the reading of the percentage meter, so as to assess the repetitive positioning accuracy. Repeat positioning accuracy is usually required to be within ±0.03mm.- **Statistical analysis of data**: Record the actual position data of multiple positioning through the control system, and then carry out statistical analysis to calculate the value of repetitive positioning accuracy. Generally, the repeat positioning accuracy is evaluated by calculating the standard deviation, and the smaller the standard deviation, the higher the repeat positioning accuracy.4. Verification of machining accuracy- **Trial cutting workpiece**: Use the machine tool to process some representative workpieces, such as square, cylinder, cone, etc., and then measure the dimensional accuracy, shape accuracy and surface roughness of the workpiece. For example, machining a square workpiece, measuring the dimensional error of its side lengths should be within ± 0.05mm, flatness within ± 0.03mm, perpendicularity and parallelism within ± 0.05mm.- **Detection of processing contour**: Process some complex contour shapes, such as curves, surfaces, etc., and then use the CMM to measure the processing contour and compare it with the design drawings to assess the processing accuracy and accuracy retention.
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What are the features of the tooling system on the Yoga NBP-1000A vertical machining center?The tooling system of Youjia NBP-1000A vertical machining center has the following features:1. Tool storage and exchange - **Circular disk type tool magazine**: It adopts circular disk type tool magazine with a capacity of 22 tools. This type of tool magazine has a compact structure and fast tool change speed, which can meet the processing needs of frequent tool change, reduce auxiliary processing time and improve productivity. - **Mechanic tool changer**: equipped with a robot for tool change operation, tool change time is only 2.2Sec. The robot tool change action is rapid and accurate, with high reliability and stability, can realize the rapid and accurate exchange of tools to ensure the continuity of the machining process.2. Tool installation and positioning - **Spindle taper hole**: the spindle taper hole is BT40 standard. the BT40 taper has good rigidity and accuracy retention, which can ensure the stability and accuracy of the tool in the high-speed rotation and cutting process, and it is suitable for all kinds of cutting and machining processes. - **High-precision positioning**: the positioning accuracy of the machine tool is high, the positioning accuracy of the X-axis, Y-axis and Z-axis is ±0.005mm, and the repeat positioning accuracy is ±0.003mm. this enables the tool to be accurately positioned to the machining position during installation and use to ensure machining accuracy.3.Tool cutting performance - **High speed spindle**: spindle speed up to 10000r/min, can provide high cutting speed, suitable for high-speed cutting processing, can improve machining efficiency and surface quality, but also can meet the cutting requirements of different materials and tools. - **Optional GF gear box**: Optional GF gear box can be equipped to increase the machine torque, increase the machining range, and really achieve low-speed heavy cutting and high-speed fine cutting. This enables the tooling system to adapt to different machining materials and process requirements, whether it is heavy cutting on materials with high hardness or fine machining on parts with high precision requirements.In addition, Youjia NBP-1000A vertical machining center may also be equipped with some auxiliary functions, such as the spindle center water outlet system, which can deliver the cutting fluid directly to the cutting area through the channel in the tool center, effectively cooling the tool and the workpiece to improve the tool life and machining quality.
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Introduction of Youjia NBP-1000A Vertical Machining CenterThe following is a detailed introduction about Youjia NBP-1000A Vertical Machining Center:1.Basic Parameters - **Table**: table size 1150mm×600mm, table load 1000kg, T-slot size 18mm×5×100mm. - **Travel**: X-axis travel 1000mm, Y-axis travel 600mm or 610mm, Z-axis travel 600mm. - **Spindle**: Distance from spindle nose to table surface 110-710mm, distance from spindle center to column track surface 660mm, spindle speed up to 10000rpm, spindle diameter 70mm, main motor power 7.5-11kw. - **Other**: The external dimension of the machine tool is 3180mm×2185mm×2900mm, and the weight of the machine tool is 7000kg.- **Structural design**. - **Strong machine body**: made of high-strength cast iron with aging treatment, it has good stability and shock resistance, can withstand the impact generated by high-speed cutting and heavy-load machining, and safeguard the machining accuracy and surface quality. - **Three-axis hard-rail design**: NBP-1000A adopts three-axis super-large span hard-rail design, the hard-rail is characterized by high rigidity, which can withstand large cutting force and is suitable for heavy cutting machining, and the hard-rail's good abrasion resistance ensures that the machine tool's accuracy can be maintained after long-term use. - **A-type column**: A-type column bottom reinforcement design, this structural design can effectively improve the stability and rigidity of the column, reduce the deformation of the column in the machining process, so as to improve the machining accuracy. - **Z-axis optimization**: Z-axis horse power is increased and brake mechanism is added, which can improve the rounding precision, and at the same time avoid the structural vibration problem caused by the general counterweight block, so that the Z-axis is smoother in the movement process, and the positioning is more accurate.2.Performance features - **High-precision positioning**: Positioning accuracy can reach ±0.005mm for X-axis, Y-axis and Z-axis, and the repeatability can reach ±0.003mm for X-axis, Y-axis and Z-axis, which can satisfy the demand of high-precision parts machining. - **High-efficiency machining capacity**: Equipped with high-performance spindle motor and advanced transmission system, it can realize high-speed cutting and powerful cutting, greatly improving the machining efficiency. The automatic tool changer is quick to change tools and reduces auxiliary machining time. In addition, optional GF gear box is available to increase the machine torque and increase the machining range, which can really realize low-speed heavy cutting and high-speed fine cutting. - **Rich Function Configuration**: Standardly equipped with workpiece measuring side device, chip conveyor or spiral chip removal, automatic tool length measuring device and breakage detector, spindle center water discharge system, etc.. It can also be equipped with automatic lubrication system, spindle nose air curtain chip prevention device, three-axis screw pre-drawing, rigid tapping, heat exchanger and so on according to the user's needs, which expands the machining range and process capability of the machine tool. - **Stable and reliable operation**: Centralized automatic lubrication adopts Japan's “SHOWA” automatic lubrication system, which can lubricate the various moving parts of the machine tool at regular intervals and in quantitative terms, reducing the friction between the parts and improving the service life of the machine tool and its operational stability.3. CNC system: usually can be configured with Mitsubishi, Siemens, Fanuc and other well-known brands of CNC systems, these CNC systems have easy operation, powerful functions, high stability, and can realize the programming and processing of complex parts.4. Application areas: particularly suitable for machining, automotive parts, mold industry, engineering machinery, textile machinery, aerospace, non-ferrous metals, alloy materials, medium-sized wide-body molds and other fields, can be processed in a variety of flat, curved surfaces, holes system and other parts.- **Price**: the price of a new machine tool is generally around 35-38 million yuan.
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What do I need to pay attention to when I buy Yoga NBP-1000A Vertical Machining Center?When purchasing Yoga NBP - 1000A Vertical Machining Center, you need to consider various aspects such as equipment performance, configuration and after-sales service:1. **Equipment performance** - **Precision indicators**: carefully check the positioning accuracy of the machine tool, repeat positioning accuracy and other indicators to ensure that it can meet the accuracy requirements of the machined parts. Such as the machine tool positioning accuracy X, Y, Z-axis are ± 0.005mm, repeat positioning accuracy are ± 0.003mm, need to confirm whether it meets their own production needs. - **Spindle performance**: focus on spindle speed, power, torque and other parameters. Youjia NBP-1000A spindle speed up to 10,000 rpm, the main motor power 7.5 - 11kw, according to the processing materials and processes to choose the appropriate spindle performance. - **Feeding speed**: rapid feed speed and cutting feed speed affects processing efficiency, understand the X, Y, Z axis feed speed parameters, to determine whether it can meet the production beat.2. **Configuration selection** - **Numerical control system**: the machine is often configured with Mitsubishi, Siemens, Fanuc and other numerical control systems, different systems in the function, operating interface, programming methods are different, according to the operator's familiarity with the degree of machining needs to choose. - **Tool magazine capacity**: the standard tool magazine capacity of 22 tools, if the processing of complex parts require more tools, you can consider whether you need a larger capacity tool magazine or optional automatic tool changer. - **Other configurations**: such as the need for spindle center water system, workpiece volume side device, chip conveyor and other auxiliary configurations, according to the actual processing needs to choose. - **Machine body material**: check whether the machine tool body is made of high-strength cast iron, the cast iron body after aging treatment has good stability and shock resistance, which can ensure the long-term accuracy of the machine tool. - **Guideway form**: Confirm whether the machine tool adopts hard rail or line rail. Youjia NBP - 1000A adopts three-axis hard rail design, hard rail has good rigidity and strong load bearing capacity, suitable for heavy cutting, but the speed of movement is relatively slow; Linear rail, on the other hand, has fast movement speed and high precision, suitable for high-speed cutting and precision machining. - **Column structure**: Observe whether the column structure is reasonable, such as the structure of the bottom of the A-shaped column to strengthen the design, which can enhance the stability and rigidity of the column and reduce the deformation of the processing.4. **After-sales service**: **Warranty period**. - **Warranty period**: Understand the warranty period and warranty coverage provided by the manufacturer, the general warranty period of about one year, quality problems within the warranty period, the manufacturer should be free of charge to repair or replace parts. - **Maintenance Response Time**: Ask the manufacturer about the maintenance response time in the event of equipment failure, to ensure that the equipment can be repaired in a timely manner after the problem occurs, to reduce downtime. - **Technical Support**: Confirm whether the manufacturer can provide timely technical support, including training operators, solving programming and machining process problems.5. **Price and cost** - **Purchase price**: Compare the offers of different dealers or manufacturers, and choose the cost-effective product under the premise of ensuring the quality of equipment and after-sales service. Also note whether the price includes transportation, installation and commissioning costs. - **Cost of use**: Consider the equipment's energy consumption, tool consumption, maintenance costs and other costs of use. For example, high spindle speed, high power machine tool energy consumption is relatively high, hard rail machine tool maintenance costs may be lower than the line rail machine tool.6. **Brand and reputation** - **Brand awareness**: Youjia is a well-known machine tool brand in China, but it is still necessary to understand its reputation and reputation in the industry. Well-known brands are usually more secure in terms of product quality and after-sales service. - **User evaluation**: Consult with users who have used Youjia's NBP - 1000A vertical machining centers to learn about the equipment's performance, stability, reliability, etc., in actual use, as well as the quality of the manufacturer's after-sales service.7. **Delivery time** - **Clear delivery time**: When signing a contract with the manufacturer or distributor, specify the delivery time and agree on the default liability for delayed delivery. Ensure that the equipment can arrive on time to meet the production schedule arrangement. - **Transportation mode**: Determine the mode of transportation of the equipment, whether the manufacturer is responsible for transportation or need to arrange their own transportation. Understand the insurance responsibility during transportation to ensure that the equipment can be properly handled in case of damage or loss during transportation.


