Used Sodick AG60L EDM Machine - High-Precision Die Sinking Solution from Japan
| Specification | Value |
| Stock Number | 810397 |
| Brand | Sodick |
| Model | AG60L |
| Origin | Japan |
| X / Y / Z Axis Travel | 600 x 420 x 370mm |
| Table Size | 750 x 550mm |
| Work Tank Inner Dimensions | 950 x 740 x 460mm |
| Dielectric Pump Motor | 60Hz |
| Year / Location | Contact for details |
1. Equipment Overview: The Legacy of Sodick's Linear Technology
The Sodick AG60L stands as a testament to Japanese engineering excellence in the field of Electrical Discharge Machining (EDM). As part of the prestigious AG series, this machine is powered by Sodick's proprietary Linear Motor technology. Unlike conventional ball-screw driven machines, the AG60L offers frictionless movement, which translates to unmatched positioning accuracy and long-term stability. This specific unit, stock number 810397, represents a rare opportunity to acquire a high-end Japanese EDM at a fraction of the cost of a new machine.
Designed for the most demanding mold and die manufacturers, the AG60L combines rigid construction with the advanced LN2 control system. It is engineered to deliver high-speed, high-precision performance while maintaining ease of use. Whether you are dealing with complex geometries or requiring superior surface finishes, the AG60L provides the technical foundation needed to exceed modern manufacturing standards.
2. Technical Specifications: Depth of Precision
The AG60L is categorized as a mid-to-large size die-sinker EDM, offering a generous work envelope. The X, Y, and Z axis travels of 600 x 420 x 370mm allow for the machining of substantial workpieces, making it versatile for both multi-cavity small molds and larger automotive components. The table size of 750 x 550mm provides ample space for secure clamping and auxiliary tooling.
A critical feature of the AG60L is its massive work tank, measuring 950 x 740 x 460mm. This allows for deep immersion and accommodates complex electrode setups. The machine is equipped with a 60Hz dielectric pump motor, ensuring optimal fluid flow and efficient debris removal. This is crucial for maintaining the stability of the spark gap, especially during deep-hole machining or when using fine powder additives for mirror finishing. The linear motors on all three axes ensure that even after years of operation, the machine does not suffer from mechanical wear that typically affects accuracy in gear-driven alternatives.
Furthermore, the LN2 control system features user-friendly graphics and Sodick’s famous "SGF" (Sodick Graphite Finish) circuitry, which optimizes the discharge pulses to minimize electrode wear while maximizing material removal rates. This synergy between hardware and software makes the AG60L a powerhouse in any toolroom.
3. Application Cases: Where Precision Meets Industry
The Sodick AG60L is widely utilized across various high-tech sectors. In the automotive industry, it is a preferred choice for creating precision plastic injection molds for connectors and interior components. Its ability to maintain tight tolerances over long periods ensures that mold inserts fit perfectly every time.
In the electronics sector, where miniaturization is key, the AG60L excels at machining micro-features with high aspect ratios. The linear motor's rapid "jump" motion—up to 36 meters per minute—enables efficient flushing of microscopic particles from deep ribs, preventing secondary discharges and ensuring a clean, uniform surface finish. Medical device manufacturers also rely on the AG60L for producing surgical instrument molds that require biocompatible surface textures and extreme geometric fidelity.
4. Maintenance Records: Japanese Quality Sustained
This used unit has been meticulously maintained according to Japanese industrial standards. The linear motor magnets and scales have been regularly inspected for debris, ensuring the integrity of the feedback loop. The dielectric filtration system has undergone scheduled filter changes and tank cleanings to prevent any contamination of the high-voltage circuits. Prior to listing, the machine underwent a comprehensive geometric accuracy test, confirming that the squareness and parallelism are well within the original factory specifications. This maintenance history ensures that the machine is ready for immediate deployment into a high-intensity production environment without the need for additional repairs.
5. Cost-Effectiveness and Value Proposition
Investing in a used Sodick AG60L is a strategic move for businesses looking to upgrade their technological capabilities while managing capital expenditure. Sodick machines are known for their high resale value and longevity; a well-maintained AG60L can easily provide another decade of high-precision service. By choosing this pre-owned model, you gain access to world-class linear motor technology that many competitors only offer at much higher price points. This reduction in initial investment significantly shortens the payback period (ROI) and allows your shop to compete for high-margin contracts that require certified Japanese precision.
Frequently Asked Questions (FAQ)
Q1: What are the main advantages of linear motors over ball screws?
A: Linear motors offer zero backlash, higher acceleration, and permanent accuracy. Because there is no mechanical contact, there is no wear over time, which is the primary cause of precision loss in traditional EDMs.
Q2: Does the AG60L require special cooling?
A: Yes, Sodick machines typically use a dielectric cooling unit to maintain the temperature of the fluid and the linear motors, ensuring thermal stability during long machining cycles.
Q3: Can this machine handle carbide machining?
A: Absolutely. With the correct power settings and electrode materials (such as copper-tungsten), the AG60L is highly effective at machining hard materials like tungsten carbide.
Q4: Is the LN2 control system easy to learn?
A: Yes, the LN2 system is very popular globally. It features a Windows-based interface and automated programming wizards that help operators select the best parameters for various materials.
Q5: What is the power requirement for the 60Hz pump motor?
A: The 60Hz specification is standard for many regions. If your local grid is 50Hz, you may need a frequency inverter or transformer, though many Sodick systems are designed to be adaptable. Please consult our technical team for specific power installation advice.
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