How well do Demagison Precision machines maintain their accuracy?

Author:           Date:2025-02-28

The excellent performance of Demagison Precision Machine Tools in terms of accuracy retention is mainly due to the following aspects:

I. Structural design of machine tools

High rigidity structure: DMGI SENSEI machine tools adopt advanced structural design, such as DMU series 5-axis machining centre bed is usually made of high-quality cast iron material, which is optimized and designed by finite element analysis, with good rigidity and stability, which can effectively reduce vibration and deformation during machining, and ensure long-term machining accuracy.

Stable mechanical transmission system: The transmission parts of the machine tool, such as ball screws, gears and racks, etc., are made of high-precision, highly wear-resistant materials and advanced manufacturing technology. Take CTX series turning centre as an example, its ball screw is precision ground and heat treated, with high transmission precision and low wear, which can maintain stable transmission performance for a long time and ensure the positioning accuracy and repeatability of the machine tool.

Second, manufacturing process and assembly precision

High-precision manufacturing: Demagit Sen Precision Machine strictly controls the manufacturing precision of each component in the production process. Key components such as spindle, guideway, etc., are manufactured with advanced machining equipment and technology to ensure that their dimensional accuracy and form and position tolerances are controlled within a very small range. For example, the round runout accuracy of the spindle can be controlled within 0.001mm, which provides the basis for high-precision machining.

Precision assembly: the assembly process of the machine tool is carried out by professional technicians in accordance with strict assembly process and quality standards. During the assembly process, high-precision measuring instruments and tools are used to monitor and adjust the assembly precision of each component in real time. For example, CLX series of mill-turn compound machining centre, the perpendicularity and parallelism of each axis are precisely adjusted during the assembly to ensure the overall assembly accuracy of the machine tool, thus guaranteeing the accuracy retention.

Third, the control system and compensation technology

Advanced control system: Demagison Precision machine tools are equipped with advanced CNC systems, such as Siemens 840D sl or Heidenhain iTNC 640, etc. These control systems have strong computing power and precise control algorithms, which can accurately control the movements of the machine tools. At the same time, the control system also has real-time monitoring and diagnostic functions, can be timely found and corrected in the process of machine tool operation of small errors to ensure the stability of machining accuracy.

Error compensation technology: The machine tool adopts a variety of error compensation technology, such as thermal error compensation, screw pitch error compensation. Taking DMU series as an example, by installing temperature sensors in the key parts of the machine tool, real-time monitoring of temperature changes and compensating the movement of the machine tool according to the relationship model between temperature and deformation, the impact of thermal deformation on accuracy is effectively reduced. The screw pitch error compensation technology, on the other hand, improves the positioning accuracy and repeatable positioning accuracy of the machine tool by measuring and compensating the pitch error of the ball screw.

Maintenance

Perfect maintenance plan: Demagison Precision Machinery provides users with perfect maintenance plan and technical support. According to the use of the machine tool and the working environment, we make personalised maintenance plan, and regularly inspect, clean, lubricate and replace parts and other maintenance work on the machine tool to ensure that the machine tool is always in good running condition.

High-quality after-sales service: the company has a professional after-sales service team, which can respond to the user's needs in a timely manner and provide users with technical training, troubleshooting, spare parts supply and other comprehensive services. In the event of machine failure or precision degradation, the after-sales service personnel can quickly arrive at the scene to carry out maintenance and debugging to ensure that the machine tool is restored to its optimal state as soon as possible.

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