Differences between Dimond spark machines and other brands of spark machines
Dimond spark machine and other brands of spark machine there are many differences, the following are some common comparisons:
First, the processing accuracy
Dimond spark machine: the use of high-precision control system, high-quality transmission components and advanced manufacturing process, its machining accuracy can reach the micron level, part of the model such as the Han standard 450 mirror spark machine accuracy of up to 0.005mm, to meet the needs of a variety of high-precision parts manufacturing.
Makino spark machine: known for high precision and high grade, such as the EDGE3i model through the fixed table design to achieve reliable and repeatable accuracy, and the use of full closed-loop servo control, installed with a linear scale to eliminate ball screw wear and heat caused by error, to ensure that the machine's machining accuracy.
Charmilles spark machine: FORM20/FORM30 machine tools are equipped with GF AgieCharmilles original Swiss power supply and three-axis linear scale structure to ensure the positional accuracy of the machine tool, and its high machining accuracy to meet the demanding requirements of roughness in the mold processing and other fields.
Mitsubishi spark machine: under the premise of ensuring machining accuracy to significantly improve the efficiency of roughing and finishing, suitable for cell phone shells, household appliances and other precision requirements of the field, but the overall precision is generally inferior to the high-end Charmilles and Dimond models.
Second, processing efficiency
Dimond spark machine: the highest processing efficiency up to ≥ 400mm3 / min (40A), some new models or specific configurations of the efficiency can be further improved, and equipment stability, can maintain a long time efficient processing state.
Makino spark machine: rapid traverse speed of up to 5000mm/min, its ATC system and other designs to further improve the processing efficiency and reduce the time of unattended operation.
Charmilles spark machine: FORM 20 can output 80 amperes of discharge energy, and FORM 30 is 140 amperes. The pulse power supply continuously optimizes each pulse, which significantly reduces electrode loss and improves machining efficiency.
Mitsubishi spark machine: through the improvement of the pulse power supply and control system, improve the efficiency of energy utilization and processing speed, in some of the large-area workpiece discharge processing, can effectively reduce the discharge time.
Electrode loss
Dimond spark machine: through advanced discharge control technology and power management system, the minimum electrode loss can be controlled at 0.1%, which reduces the number of electrode replacements, lowers the processing cost and improves the continuity and stability of processing.
Makino spark machine: its discharge processing technology can better control the electrode loss, extend the service life of the electrode, to protect the processing accuracy and efficiency.
Charmilles spark machine: the brand's pulse power supply in the processing of continuous optimization, especially in the finishing process can significantly reduce electrode loss, to ensure processing quality and efficiency.
Mitsubishi spark machine: with the development of technology, electrode loss control has also improved, but compared to the former three in some processing scenarios electrode loss is relatively high.
Fourth, the price of equipment
Dimond spark machine: with a variety of models and configurations, price range is wider, the overall cost-effective and relatively high to meet the needs of different user groups, from small and medium-sized enterprises to the higher requirements of precision machining shop have the right model to choose from.
Makino spark machine: as an internationally recognized brand, Makino spark machine is usually more expensive, but its performance and accuracy is also in the industry's leading level, suitable for processing quality and stability of strict requirements, budget more adequate users.
Charmilles spark machine: is a high-end spark machine brand, expensive, FORM20 and other basic models are priced at hundreds of thousands of dollars or even higher, but its precision machining performance and advanced technology to make it become the first choice for high-end mold manufacturing and other areas.
Mitsubishi spark machine: its small models have a certain cost-effective advantage, better performance and relatively moderate price, suitable for small and medium-sized enterprises and some of the processing precision requirements are not extremely demanding users.
V. Convenience of operation
Dimond spark machine: usually equipped with a touch screen and USB interface and other input modes, the operator interface is simple and intuitive, support for straight lines, arcs, spirals and other interpolation methods, according to different processing needs for flexible programming, reducing the operator's skills requirements.
Makino spark machine: It adopts Windows-based MGH-6 control system, equipped with 15-inch touch-screen display and MPG control function, which simplifies the programming of the machine tool through the top-down dialog interface and makes the operation more convenient.
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