Performance characteristics of Dimond spark machines
Dimond spark machine has the following performance characteristics:
High rigidity
Stable bed structure: the machine bed adopts the overall T-shaped design, the bottom width of the bed with the “cross” table structure, effectively reducing the XY axis movement of the undulation error and deflection error, to ensure that the CNC axis in the full stroke movement to maintain stability, providing a solid foundation for high-precision machining.
High-quality casting material: adopting high-quality strong cast iron and scientific and reasonable analysis of the structure of the pressurized reinforcement, so that the machine body has excellent high-precision and small thermal deformation characteristics, so as to achieve high-speed, high-precision machining performance.
High rigidity spindle design: The single column spindle adopts high rigidity design to minimize the cantilever phenomenon and ensure accurate precision and high responsiveness, which is conducive to the high-speed operation of the spindle and enhance the machining efficiency and precision.
Second, high precision
Precision transmission components: Screws, guide rails, motors and other international first-class quality products, from the source to ensure the stability and maintenance of the accuracy of the machine tool used to reduce the decline in accuracy due to wear and tear of components and other factors.
Precise control and compensation: The CNC axes adopt full digital AC servo motors and high-precision ball screws for direct connection, which greatly reduces the transmission error. At the same time, the electrical system can carry out step compensation and gap compensation to further ensure the positional accuracy of the CNC axis movement. In addition, according to the result of laser measurement of micron-level drive accuracy of each axis, a fixed ratio compensation is set for each axis to ensure that micron-level positioning accuracy and repeatable positioning accuracy is achieved.
Strict precision inspection: the machine tool products are manufactured according to Japanese JIS standard, and precision inspection is carried out under the condition of 20±2℃, and sufficient precision reserve is reserved before leaving the factory to ensure the precision of CNC axis movement, so as to ensure that the machine tool delivered to the user has reliable and high-precision machining capability.
Third, high quality
Rich process database: There are as many as 11 kinds of electrode material pairs, covering from common steel materials, aluminum alloys, zinc alloys, copper alloys to super-hard materials (such as cemented carbide, polycrystalline diamond, etc.) and other special electrically conductive materials (such as magnetically conductive materials, high-temperature and heat-resistant alloys, etc.), and the database supports the machining of electrodes such as copper, graphite, copper tungsten alloy, silver tungsten alloy and other electrodes, which is suitable for diversified needs ranging from simple cavities to complex shape precision machining. The database supports the machining of copper, graphite, copper-tungsten alloy, silver-tungsten alloy and other electrodes, which can meet the diversified needs from simple cavities to complex shapes.
Reliable Quality Assurance: Before the delivery of the product, it must go through a number of strict inspections of the machine accuracy, processing technology indicators (including high-current full-power, mirror processing, large-area high-finish processing, small electrode loss processing, etc.), electrical reliability and other strict tests to ensure that the quality of the product is reliable, so that the user can rest assured that the product can be used.
Fourth, high security
Multiple protection devices: with liquid level protection, liquid temperature protection, automatic fire extinguishing device, etc., when the temperature of the working fluid reaches 60 degrees Celsius, the processing automatically stops; when the liquid level is lower than the processing of the necessary height, the processing is not performed, effectively preventing safety accidents due to the problem of the working fluid, to ensure the safety of the machine tool operation.
Failure alert function: with power failure resumption, contact sensing, diagnosis and error message prompts and other functions, when the operation error or failure, it can issue timely alarms and error message prompts to guide the operator to consult the manual, troubleshooting, and reduce the risk of operating errors or equipment failure.
V. Excellent processing performance
High-efficiency machining: the highest machining efficiency of ≥ 400mm3/min (40A), or even higher, can quickly complete the processing task, improve productivity, save processing time and cost.
Low electrode loss: the minimum electrode loss can be controlled at 0.1%, effectively reducing the consumption of electrodes, reducing the number of electrode replacements, improving the continuity and stability of machining, while also reducing processing costs.
Mirror processing effect: through advanced discharge processing technology and precise control, it can realize the best surface roughness Ra0.1μm-Ra0.2μm mirror processing effect, the surface of the processed workpiece is as smooth as a mirror, no need for subsequent polishing treatment, which greatly improves the appearance quality and performance of the product.
Convenient operation
Humanized design: usually equipped with touch screen and USB interface and other input modes, the operation interface is simple and intuitive, convenient for users to program and parameter settings, reducing the skill requirements of the operator and improving work efficiency.
Flexible programming functions: support for straight lines, arcs, spirals and other interpolation methods, according to different processing needs for flexible programming, to achieve a variety of complex shapes, to meet the diverse processing requirements.
High cost performance
Balance of performance and price: Dimond spark machine to ensure high performance, high precision, while focusing on cost-effective products to provide users with high quality processing equipment and solutions at a more reasonable price, to help users in the premise of controlling costs.
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