Differences between Dimond spark machines and other brands of spark machines
There are many differences between Dimond spark machines and other brands of spark machines, the following are some common comparisons:
### Machining accuracy
- **Dimond spark machine**: the use of high-precision control system, high-quality transmission components and advanced manufacturing technology, its machining accuracy can reach the micron level, part of the model such as Hanbiao 450 mirror spark machine accuracy of up to 0.005mm, to meet the needs of a variety of high-precision parts manufacturing.
- **Makino spark machine**: known for high precision and high grade, such as EDGE3i model through the fixed table design to achieve reliable and repeatable accuracy, and the use of full closed-loop servo control, installed with a linear scale to eliminate ball screw wear and heat caused by error, to ensure that the machine's machining accuracy.
- **Shamill spark machine**: FORM20/FORM30 machine tools are equipped with GF AgieCharmilles original Swiss power supply and three-axis linear scale structure, which ensures the positional accuracy of the machine tools, and its high machining accuracy can meet the demanding requirements of roughness in mold processing and other fields.
- **Mitsubishi Spark Machine**: It greatly improves the roughing and finishing efficiency under the premise of guaranteeing machining accuracy, which is suitable for cell phone shells, household appliances and other fields with certain requirements on accuracy, but the overall precision is generally inferior to that of the high-end models of Charmilles and Dimond.
### Machining efficiency
- **Dimond spark machine**: the highest machining efficiency can reach ≥ 400mm3/min (40A), some new models or specific configurations of the efficiency can be further improved, and the equipment is highly stable, and can be maintained for a long time to maintain high efficiency machining state.
- **Makino spark machine **: rapid traverse speed of up to 5000mm / min, its ATC system and other designs to further improve the processing efficiency and reduce the time of unattended operation.
- **Charmilles Spark Machine**: The FORM 20 can output 80 amps of discharge energy, while the FORM 30 is 140 amps. The pulse power supply continuously optimizes each pulse, which dramatically reduces electrode loss, thus improving machining efficiency.
- **Mitsubishi Sparks**: Improvements to the pulse power supply and control system have increased energy efficiency and processing speed, effectively reducing the discharge time for large-area workpieces.
### Electrode loss
- **Dimond spark machine**: Through advanced discharge control technology and power management system, the minimum electrode loss can be controlled at 0.1%, which reduces the number of electrode replacements, lowers the processing cost, and improves the continuity and stability of processing.
- **Makino spark machine**: its electric discharge processing technology can better control the electrode loss, extend the service life of the electrode, to protect the processing accuracy and efficiency.
- **Charmilles spark machine **: the brand's pulse power supply in the processing of continuous optimization, especially in the finishing process can significantly reduce the loss of electrodes, to ensure that the processing quality and efficiency.
- **Mitsubishi spark machine**: With the development of technology, electrode loss control has also been improved, but compared to the former three in some processing scenarios electrode loss is relatively high.
### Equipment Price
- **Dimond spark machine**: with a variety of models and configurations, a wide price range, the overall cost-effective and relatively high to meet the needs of different user groups, from small and medium-sized enterprises to the accuracy of the higher requirements of the workshop have the right model to choose from.
- **Makino spark machine**: as an internationally recognized brand, Makino spark machine is usually more expensive, but its performance and accuracy is also in the industry's leading level, suitable for processing quality and stability of the strict requirements of the user with a more adequate budget.
- **Shamill spark machine **: is a high-end spark machine brand, expensive, FORM20 and other basic models are priced at hundreds of thousands of dollars or even higher, but its precision machining performance and advanced technology to make it become the first choice for high-end mold manufacturing and other fields.
- ** Mitsubishi spark machine **: its small machine models have a certain cost-effective advantage, better performance and relatively moderate price, suitable for small and medium-sized enterprises and some of the processing precision requirements are not extremely demanding users.
### Ease of operation
- **Dimond spark machine**: Usually equipped with touch screen and USB interface and other input modes, the operation interface is simple and intuitive, supports straight lines, arcs, spirals and other interpolation modes, can be flexibly programmed according to different processing needs, reducing the operator's skills requirements.
- **Makino Sparking Machine**: Adopting Windows-based MGH-6 control system, equipped with 15-inch touch screen display and MPG control function, it simplifies the programming of the machine tool through the top-down dialog interface, which is more convenient to operate.
- **Charmilles spark machine**: Its CNC system integrates all common measuring cycles, allowing machining to begin without the need for the operator to make excessive workpiece adjustments, making it easy to operate and ergonomically designed for both economy and efficiency.
- **Mitsubishi Spark Machines**: The operating procedures are relatively routine and require a certain level of operator expertise and experience, but are being simplified and optimized as technology develops.
### Field of application
- **Dimond spark machine**: Widely used in automotive, aerospace, electronics, mold manufacturing and many other fields, its high precision and high efficiency makes it able to meet the processing needs of a variety of complex shapes and high-precision parts.
- **Makino spark machine**: In addition to outstanding performance in the field of mold manufacturing, it is also commonly used in aerospace, medical equipment and other industries that require high precision and surface quality of parts.
- **Shamill spark machine**: in the precision mold processing, especially for the surface quality consistency requirements of the injection mold manufacturing field has a significant advantage, but also for microfabrication and other special processing needs of the industry.
- **Mitsubishi spark machine**: mainly used in the manufacture of punching molds, cavity molds, plastic molds, forging molds and die casting molds and other mold manufacturing areas, as well as processing of small holes, shaped holes, as well as the processing of threaded holes in the carbide and other aspects.
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