Daily maintenance and upkeep methods for Shadick AQ360L slow walking wire

Author:           Date:2025-04-10

The following are the daily maintenance and upkeep methods for the Shadick AQ360L slow walking wire:
1. Daily maintenance
-Machine tool cleaning**
-Clean up chips, dust, and oil stains around the workbench and machine tool to maintain a clean working environment.
-Wipe the appearance of the machine tool, including the body and operation panel, with a clean soft cloth to prevent dust and oil stains from accumulating.
-Inspection of electrode wire system**
-Check if the tension of the electrode wire is normal, and adjust it promptly if there are any abnormalities.
-Check the loss of the electrode wire. If the loss is too large, consider replacing the electrode wire to ensure machining accuracy and surface quality.
-Clean the electrode wire guide, remove any attached impurities, and ensure smooth operation of the electrode wire.
-* * Inspection of working fluid system**
-Check the liquid level of the working fluid, add the working fluid in a timely manner, and ensure that the liquid level is within the normal range.
-Observe the cleanliness of the working fluid. If turbidity or impurities are found in the working fluid, it should be replaced or filtered in a timely manner.
2. Weekly maintenance
-Filter inspection and replacement**
-Check the filtration effect of the working fluid filter. If the filtration speed significantly decreases or the filter is clogged, the filter element should be replaced in a timely manner.
-Clean the filter housing to prevent impurities from accumulating.
-Inspection of guide wheels and bearings**
-Check the wear condition of the guide wheel. If there is wear or uneven surface, the guide wheel should be replaced in a timely manner to avoid unstable electrode wire routing and affect machining accuracy.
-Check the operation of the bearings. If there is any abnormal noise or jamming, replace the bearings in a timely manner.
3. Monthly maintenance
-Electrical system inspection**
-Check whether the connections of each electrical component are firm, whether there are any looseness, oxidation, etc. If necessary, tighten and clean them.
-Clean the dust inside the electrical cabinet to prevent excessive dust from affecting heat dissipation and electrical performance.
-Lubrication of screw and guide rail**
-Lubricate and maintain the screw and guide rails of the machine tool, apply an appropriate amount of lubricating oil to ensure smooth movement and reduce wear.
-Check the wear of the screw and guide rail. If there is any abnormal wear, timely measures should be taken to repair or replace them.
4. Regular maintenance (six months or one year)
-Accuracy check and adjustment**
-Regularly check the accuracy of the machine tool, such as the positioning accuracy, perpendicularity, parallelism, etc. of the X, Y, and Z axes. Professional testing equipment such as laser interferometers and ball bar instruments can be used for inspection.
-According to the test results, adjust and calibrate the machine tool accordingly to ensure that the machining accuracy of the machine tool always remains within the specified range.
-Replace vulnerable parts**
-According to the usage of the machine tool, preventive replacement should be carried out on some vulnerable parts, such as electrode wire tension sensors, water nozzles, etc., to ensure the normal operation and processing quality of the machine tool.
-Inspect the sealing components of the machine tool and replace them promptly if they are aged or damaged to prevent leakage of the working fluid.

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