Introduction of Shadick ALN400Qs Slow Walking Wire

Author:           Date:2025-04-07

Shadick ALN400Qs Slow Walking Wire is a high-precision and high-efficiency WEDM machine, the following is its relevant introduction:
1.Machine Features
  Four-axis linear motor unit: X, Y, U and V axes are equipped with linear motors, adopting Shadick's patented cooling form, which has high response and high followability, and can perform excellent discharge characteristics at the correct position control and machining.
  Fully closed control: Equipped with the world's four-axis HEIDENHAIN optical scale, the accuracy can reach 0.01um, which ensures the machine's high-precision machining.
  Automatic threading device: Highly reliable automatic fusing and automatic threading operation (AWT) can be realized, which improves the degree of automation and productivity of machining.
  Machining fluid temperature constant device: It can keep the temperature of the machining fluid stable to meet the requirements of high-precision cutting and reduce the impact of thermal deformation on machining accuracy.
  Automatic adjustment device of processing liquid level: Through automatic adjustment of liquid level, unmanned operation can be realized, which is applicable to both water spraying and water immersion processing methods.
  Worktable: The original AQ series “C-type” worktable is changed to a ceramic “mouth-type” worktable, which improves the stability and precision of the worktable.
  UTY editing system: Through this system, the work program can be edited on the machine, which is convenient for the operator to carry out programming and debugging.
  0.1 wire diameter cutting power supply: Equipped with a power supply for 0.1 wire diameter cutting, it can realize smaller R angle processing and meet the demand for high-precision processing.
  TK2 Feedback Control Circuit: The “TK2” feedback control circuit is used to significantly reduce the amount of deformation during machining.
 Touch panel operation: The ALN series wire EDM is equipped with a touch panel operation mode for the first time, providing a more convenient operation method.
 TMP2 function: Realizes improvement of surface roughness during secondary machining and high-speed medium-finish machining, improving machining efficiency and surface quality.
 Liquid level tracking function: The Z-axis tracking liquid level tracking function is standard, improving operability and helping to realize unmanned operation.
2.Machining Capability
 Stroke of each axis: X, Y, Z-axis stroke is 400mm x 300mm x 250mm, U, V-axis stroke is 150mm x 150mm.
 Taper angle: ±25° (plate thickness: 130mm).
 Maximum workpiece size: 600mm x 470mm x 240mm for jet processing, 600mm x 470mm x 230mm for dip processing.
 Maximum workpiece mass: 500kg for jet processing, 350kg for impregnation processing.
 Electrode wire diameter: 0.1mm - 0.3mm.
 Electrode wire feeding speed: 420mm/sec.
3. Power supply unit and processing circuit: Equipped with a 19-inch horizontal touch panel that utilizes the latest human-machine interface to provide greater clarity and convenience. In addition, the “No Bump Control II”, which dramatically reduces the amount of dimples and bumps during machining, and the “TMP Control II”, which reduces surface roughness during secondary machining and increases the speed of semi-finishing machining, are also equipped as standard equipment.
4. Operability and productivity: The standard configuration of a ceramic workpiece holder, a zigzag die holder, an automatic three-side up/down type of processing tank, and a Z-axis follower automatic liquid level adjustment function improves operability. In addition, the high-speed automatic threading device (FJ - AWT) and the intermediate liquid level control function can be utilized to realize high-precision processing by unmanned operation and improve productivity.
5. New Service Tank: The new service tank is a 3-tank structure that completely separates the processing fluid from water after use, preventing sludge from mixing during processing and providing a more optimal processing environment. The large maintenance window makes it easy to clean the tanks that are prone to chip accumulation, and the filter capacity has been dramatically increased to 4 filters. Equipped with a new digital sensor that monitors filter pressure data in real time and displays an alarm when it needs to be replaced, operators can process with confidence, and changes in filter pressure can be confirmed on a graph to estimate replacement time.
6. Price: The price of a brand new Shadick ALN400Qs Jogging Wire is typically around 720,000 - 740,000 dollars. The price of used equipment, on the other hand, varies according to the age of the equipment, color, start-up time and other factors, such as the transfer price of about $54,000 for equipment that left the factory in 2018 and was on for a few hundred hours.

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