Introduction to the ZP12 Forming Grinding Machine from NILES Nars, Germany

Author:           Date:2025-03-21

The ZP12 forming gear grinding machine from KAPP NILES in Germany is a device designed specifically for high-precision gear machining, suitable for heavy machinery, energy, transportation and other fields. The following is its core information:
1、 Technical parameters
Maximum processing diameter: 1250mm (1000mm with tailstock)
Modulus range: 25-40mm (may be adjusted for different configurations)
Workbench size: diameter 910mm, maximum load-bearing capacity 6000kg
Grinding wheel parameters:
Diameter: 250-350mm (adjustable to a minimum of 180mm)
Width: 100-130mm
Motor power: 25/40kW (tool shaft drive)
Travel itinerary and angle:
-Stroke length: 740mm
-Spiral angle range: -45 ° to+120 °
2、 Machine Tool Features
1. High precision machining
-By using molding grinding technology and combining it with a CNC grinding wheel dressing system, the tooth profile accuracy can reach ISO 2-1 level and remain stable at level 3.
-The grinding wheel spindle adopts static pressure bearings to ensure stability under high-speed rotation.
2. Multifunctionality
-Support internal and external tooth grinding, capable of processing complex tooth profiles such as involute teeth, spline teeth, and circular arc teeth.
-Equipped with worm rolling grinding function to meet diverse needs.
3. Automation and Efficiency
-Integrated CNC control system (such as KAPP D200), supporting 5-axis linkage, easy to operate.
-Adopting deep and gentle cooling technology to provide strong cooling, reducing the number of rough grinding cycles and lowering the risk of grinding burns.
4. Durability design
-Heavy duty cast iron bed and static pressure guide rail ensure long-term operational stability.
-Can adapt to internal grinding accessories and expand processing range.
3、 Application Fields
Energy industry: large modulus gears for wind power gearboxes and hydroelectric equipment.
Transportation facilities: high-speed rail, high-speed train transmission gears, and aerospace precision components.
Heavy machinery: Heavy duty gears in mining equipment and engineering machinery.
Industrial transmission: key components of high-precision reducers and large gearboxes.
4、 Operation and maintenance
Grinding wheel dressing: Using diamond rollers for online dressing, it is necessary to regularly check the wear of the rollers and the condition of the belt to avoid tooth surface vibration patterns.
Cooling system: using efficient coolant circulation to control grinding temperature and prevent tooth surface burns.
Safety protection: Equipped with a fault diagnosis system, wear protective equipment during operation to avoid contact with high-speed rotating parts.
5、 Precautions
Parameter optimization: Adjust the cutting speed (30-40m/s) and feed rate according to the material (such as quenched steel, titanium alloy) to balance efficiency and tool life.
Grinding burn: To avoid excessive stroke speed, choose a suitable grinding wheel (such as CBN grinding wheel) to reduce thermal effects.
Regular maintenance: Check the spindle bearings, guide rail lubrication, and hydraulic system to ensure long-term accuracy stability.
The ZP12 forming gear grinding machine, with its high precision, high rigidity, and intelligent characteristics, has become the preferred equipment for large-scale gear precision machining, especially suitable for industrial scenarios that require extremely high reliability and durability.

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