How to repair and maintain Doosan DNM4050 vertical machining center?

Author:           Date:2025-03-07

Maintenance of Doosan DNM4050 Vertical Machining Center can be performed in the following cycles and contents:
Daily maintenance
1. Cleaning: Clean the inside and outside of the machine tool, including the control panel, spindle taper, tool carriage, tool head, table, and three-axis telescopic guard, to remove dust and iron filings.
2. Check the oil: check the height of the lubricant level, to ensure that the various parts of the machine tool is fully lubricated; check whether the coolant in the coolant tank is sufficient, and add it in time; check whether the oil in the oil cup of the tool-beating cylinder is sufficient, and add it in time if it is insufficient.
3. Check the air pressure: check the pneumatic triplex oil level height, about 2/3 of the height of the entire oil pipe can be, and exclude the oil filter canister of water and gas; check the air pressure, generally set at 5-7kg/c ㎡.
4. Check the spindle: check whether the air blowing of the conical hole inside the spindle is smooth, and wipe it with a cotton cloth and spray it with light oil.
5. Check the tool magazine: clean the tool magazine arm and tool, especially the claw part, to ensure the smooth movement of the tool magazine tool changer arm.
6. Check the components: check whether the limit switch and the touch block are exposed and clean, remove the cutting and oil on them; check all the signal lamps to make sure the abnormal alarm warning lamps are working properly; check whether there is any leakage of the oil pressure unit pipe.
Weekly Maintenance
1. Screen Cleaning: Clean the air screen of heat exchanger, cooling pump and lube oil pump screen.
2. Knife inspection: Check whether the knife pulling bolt is loose and whether the knife handle is clean.
3. Home position check: Check whether the three-axis mechanical home position is offset.
4. Tool changer check: check whether the tool changer arm action or tool changer disk rotation is smooth.
5. Oil cooler check: Check the oil cooler setting temperature, it is recommended to set it between 26-28℃ and replenish the oil cooler oil.
 Monthly maintenance
1. Track lubrication: Check the lubrication of X, Y and Z axis tracks to ensure that the track surface is well lubricated.
2. Switch Cleaning: Check and clean the limit switches as well as the bumper blocks.
3. Nameplate inspection: Check whether the indicator and warning nameplates on the machine are clearly visible.
Semi-annual maintenance
1. Parts cleaning and inspection: Disassemble the three-axis chip guard, clean the three-axis oil pipe joints, ball lead screws, and three-axis limit switches, and test their normalcy; check whether the hard track wiper blades of each axis are in good effect.
2. Motor inspection: Check whether servo motor and head of each axis are running normally and whether there is any abnormal sound.
3. Oil change: change the oil of oil pressure unit and the oil of knife magazine deceleration mechanism.
4. Gap test: Test the gap of each axis and adjust the compensation amount if necessary.
5. Electrical box inspection: clean the dust in the electrical box, and fully check whether the joints, connectors, sockets and switches are normal.
6. Leveling: Check and adjust the mechanical level.
Annual maintenance
1. Key check: Check whether all keys are sensitive and normal.
2. Water tank cleaning: clean the cutting water tank and replace the cutting fluid.
3. Accuracy check and adjustment: check the vertical accuracy of each axis and decide whether adjustment is needed; correct the geometric accuracy of the machine, including straightness, parallelism and flatness and other indicators; measure the axial positioning accuracy by using professional tools such as laser interferometer and adjust the corresponding compensation value according to the result.
4. Maintenance of the electrical system: check the integrity and working condition of the grounding protection system, circuit breakers, contactors and other components; ensure the normal operation of the heat dissipation fan in the electric cabinet, and check whether there are any anomalies in the fuses and air switches; clean the electrical components in the control cabinet.

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